Not all energy reduction initiatives have to be time consuming and expensive. We've put together a list of our favourite quick wins that food manufacturers can implement at their facilities- today.
Lighting
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De-lamping: remove excess bulbs and fixtures
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Daylight Harvesting: maximize the use of daylight by removing obstructions from daylight sources
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Retrofit: Replace inefficient bulbs and fixtures with more energy efficient technologies
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Occupancy Sensors: Install occupancy sensors in low use areas
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Task Lighting: Replace or reduce energy intensive overhead lighting with smaller, directed task lighting
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Wall and Ceiling Colour: Paint walls and ceiling bright colours to help reflect and maximize lighting
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Exit Signs: Replace old inefficient exit signs with low energy use LED signs or no energy use signs
Plug Loads
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Computers: establish a daily computer shut down policy and utilize sleep modes
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Equipment: purchase Energy Star Certified office equipment when replacing old items
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Phantom Power: unplug equipment when not in use or use power bars for quick shut off
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Timers: install timers on office equipment to shut off and turn on at predefined times
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Vending Machines: request energy efficient machines and/or install sensors to automatically control usage
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Use reflective signs
Motors
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EE Motors: replace motors at end of life with energy efficient models
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VFD’s: Install variable frequency drives or soft start drives on motors
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Right Sizing: Ensure motors are the right size for the application
Building Envelope
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Window Film: install thermal window film to reduce solar heat infiltration during summer months
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Dock Doors & Levelers: seal dock doors and leveling devices, install curtains to retain temperature
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Caulking and Sealing: seal all windows and door frames using weather stripping, caulking and sealants
HVAC & Water
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Programmable Thermostats: install programmable thermostats and program them to run only when areas are in use
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Lower Temperature: lower temperatures 1-2 degrees in the winter and increase temperatures 1-2 degrees in summer
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Hot Water Heater: lower temperature on hot water heaters
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Hot Water On-Demand: replace old inefficient Hot Water Heaters with Hot Water on Demand Heaters
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Water Pipes: insulate hot water pipes with approved insulating sleeves and jackets
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Vents and Fans: remove obstructions blocking vents and fans
MANAGEMENT
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Peak Demand: perform peak shedding by staggering equipment start-up and installing timers to stagger usage
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Time of Use: optimize operation schedules to take advantage of cheaper off peak rates
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Shut Down Procedures: establish a separate shutdown procedure for weekdays, weekends and holidays
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Education/Awareness/Training: modify employee behaviour through education, awareness and training
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Energy Management System: develop an energy management system to maximize energy performance
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Energy Management Team: establish an energy management team to elevate conservation initiatives
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Signage: place signage in high use areas to encourage energy efficient behaviours
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Power Factor: contact provider to ensure power factor is maximized
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Audit: engage provider or third party to conduct a full energy audit of the facility
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Treasure Hunts: perform energy treasure hunts to identify energy reduction opportunities